Transform Your Manufacturing Tomorrow
Data-Driven Factory Optimization Through Proven Engineering Excellence
We help leading manufacturers improve productivity by 40-50%, reduce costs by 30-40%, and optimize operations through our proprietary PQRSTU-VWX-Y methodology.
Begin Your TransformationWhy Leading Manufacturers Choose S&H DESIGNS
Proven results across 200+ projects worldwide
Real Results - Performance Improvements
Measurable impact across key manufacturing metrics
The PQRSTU-VWX-Y Methodology
A Complete Circular Framework for Manufacturing Excellence
Product
Product Information & Component analysis
e-BOM, m-BOM Development
Quantity
Production Volume Analysis
Annual production requirements
Route/Process
Process Flow Definition
Process mapping, VSM, Line Balancing
Services/Library
Equipment & Resources
Tools, fixtures, and machinery list
Time/Schedule
Project Timeline
Detailed project scheduling
Utilities/Layout
Layout Design
Footprint planning and space design
Simulation
Virtual Factory
Man/Machine/Movement simulation
Warehouse
Logistics Design
Warehouse and stores optimization
Extra Reports
Documentation
Final result documentation
Plant Animation
3D Visualization
Bird eye view and walk-through
Our Four Core Services
Comprehensive process diagram showing our main service offerings
Work Measurement
- Time & Motion Study
- Line Balancing
- Standard Time Calculation
- Operator Productivity Improvement
- Operational Loss Minimization
Capacity Analysis
- Takt Time Calculation
- Bottleneck Identification
- OEE Calculation
- Capacity Enhancement
- Factory Master Planning
Layout Design
- Space Optimization
- Product/Process Layout
- Ergonomic Workstations
- Safety Enhancement
- Material Handling Minimization
Warehouse Design
- Space Management
- FIFO Implementation
- Inventory Management
- 2 Bin System
- Truck TAT Optimization
Our Comprehensive Industry Expertise
Deep expertise across services and industries
Our Visualization & Design Capabilities
Professional imagery showcasing our engineering excellence
3D Isometric Factory Layout
Complete facility visualization showing optimized manufacturing zones and workflow integration.
Analytics Dashboard with KPIs
Real-time production metrics dashboard for data-driven decision making and performance tracking.
Value Stream Mapping
Comprehensive process visualization identifying waste and optimization opportunities.
3D Factory Automation
Photorealistic 3D animation showcasing automated manufacturing systems and robotics integration.
Time and Motion Study Analysis
Detailed motion analysis for productivity enhancement and ergonomic workstation design.
Aerial Facility View
Bird's eye view of color-coded manufacturing zones and optimized material flow paths.
Cost Reduction Through Systematic Optimization
See how every area contributes to bottom-line savings
Warehouse Optimization Success Stories
Visual comparison of our transformation results
Before Optimization
- Vertical storage creates falling product risks
- Time-consuming searches in pallet racks
- Frequent part location changes
- Inefficient aisle space usage
- Forklift dependency and safety issues
After Optimization
- Horizontal storage eliminates falling risks
- Unique sized location for each reference
- Maximum storage density achieved
- Optimized surface area utilization
- Improved safety, eliminated forklifts
- Faster response to customer demand
What You'll Deliver
Complete Set of Professional Outputs
2D Layout Plans
Detailed AutoCAD drawings of facility layout with precise measurements and specifications.
3D Micro-level Layout
Comprehensive 3D visualization showing every detail of your manufacturing space.
Virtual Factory Simulation
Dynamic simulation using AnyLogic and Factory IO for process validation.
Value Stream Mapping
Complete VSM analysis identifying waste and optimization opportunities.
Digital Standard Operating Procedures
Interactive SOPs with step-by-step work instructions and visuals.
Line Balancing Reports
Detailed analysis showing workload distribution and efficiency improvements.
Takt Time Calculations
Precise timing analysis ensuring production meets customer demand perfectly.
Plant Animation
Photorealistic Blender animations with bird's eye view and walk-through.
Warehouse Optimization
Complete warehouse redesign with FIFO, space management, and flow optimization.
Factory Master Plans
Comprehensive planning documentation covering all aspects of the transformation.
Your Transformation Journey
5-Phase Implementation Approach
Analysis
- Site assessment
- Data collection
- Stakeholder interviews
Design
- Layout creation
- Simulations
- 3D visualization
Planning
- Implementation roadmap
- Resource allocation
Review
- Final recommendations
- Optimization adjustments
Handover
- Documentation
- Training
- Knowledge transfer
Measurable Benefits
Quantifiable improvements you can expect
Space Optimization
Optimize space utilization and reduce operational costs significantly
Enhanced Efficiency
Systematic layout design improves production efficiency
Safety & Ergonomics
Minimize material handling and improve workplace safety
Capacity Increase
Increase capacity and reduce production bottlenecks
Cost Reduction
Reduce material handling time and transportation costs
Streamlined Operations
Optimize warehouse and inventory management
Technology Tools We Use
Industry-leading software for professional deliverables
AutoCAD
Professional layout drawings and blueprints
AnyLogic
Virtual factory and process simulation
Factory IO
Interactive factory visualization
Blender
Photorealistic plant animations
PowerPoint & Excel
Reports, analysis, and presentations
Get In Touch
Ready to transform your manufacturing operations? Contact us today
Contact Information
Address
B-11, Paramnavnath Park,
Shivtirthanagar, Kothrud,
Pune 411038, Bharat
sales@shdesigns.in
Phone
+91 79720 53255